When you’re looking to overcome production challenges such as increasing yield or reducing material waste with your vertical form fill seal (VFFS) bagger, the design of your forming tube may not be the first thing that comes to mind–but it should be. Typical forming tubes on traditional VFFS machines can lead to product loss and the production of inadequate bags, cause material waste, and more.
Read on to explore how Triangle’s 16-sided forming tube mitigates these problems and optimizes your production.
Typical forming tubes are made with a piece of sheet metal that is formed into a tube and welded. Since the tube has a large surface area, a common problem with this design is that it creates drag within the film, resulting in static.
Depending on the production environment or the product you’re running, this can cause condensation, which results in product build-up, causing dry products like powders to stick to the inside of the film. Even worse, it can decrease production speeds.
Triangle’s proprietary 16-sided forming tube design uses two pieces of 8-sided metal that are welded together to prevent this. With 16 ridges, the shape of the forming tube has a reduced surface area that helps keep the film material away from the tube, causing less friction.
Even with a 16-sided forming tube, friction can still accumulate within a VFFS system. That’s why Triangle baggers feature vacuum pull belts to aid in frictionless flow through the machine.
The belts pull film away from the tube as the film advances down the forming tube. This allows for smoother, easier pull-through of the film. As a result, you’re able to achieve material savings, as well as run fragile poly film at higher speeds without the film tearing or ripping.
When your forming tube requires tools for changeover, it’s easy to watch your uptime slip away. Triangle's 16-sided forming tube increases your uptime by allowing for tool-less changeover. Simply flip the tool-less clamps and slide the tube out. It’s that easy.
Don’t let inadequate equipment get in the way of reaching your production goals. Reach out and discuss how a Triangle VFFS machine featuring a 16-sided forming tube can help.